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POROUS PLASTIC FILTER SHEETS / FLUIDISED TILES – POLYPOR™

Product Description

POLYPOR™ Fluidised Tiles are high-density sintered porous plastic sheets designed to uniformly distribute air or gas for powder fluidisation, aeration, and material handling applications.

Manufactured using controlled sintering technology, these tiles provide consistent porosity, structural rigidity, and long service life

 

Construction & Technology

  • Technology: Sintered porous plastic (free-sintered)
  • Structure: Interconnected, omni-directional pore network
  • Filtration Type: Depth porosity (entire tile thickness active)

Material Options

  • Polyethylene (PE) – Extra Fine / Fine / Medium / Coarse
  • Polypropylene (PP) – Medium / Coarse
  • Polytetrafluoroethylene (P.T.F.E) – Medium / Coarse (corrosive service)

(Material selected based on temperature, chemical exposure, and application)

Porosity & Flow Characteristics

  • Mean pore size: 7 – 150 microns
  • Void volume: 35 – 50%
  • Surface nature:
    • Naturally hydrophobic
    • Hydrophilic treatment available on request

Standard Sizes & Flow Data

Size (mm) Thickness (mm) Water Flow @ 30 PSI (LPM) Air Flow @ 30 PSI (LPM)
300 × 300 2.5 35 200
300 × 300 5 25 150
300 × 300 10 18 120
450 × 450 5 50 325
450 × 450 10 40 260
600 × 600 5 100 600
600 × 600 10 70 480
800 × 100 5 20 130

Flow values are indicative and vary with pore grade and operating conditions.

Operating Advantages

  • Uniform air distribution across entire surface
  • No channeling or dead zones
  • Reduced operating pressure and energy consumption
  • Lightweight and impact resistant
  • Corrosion-free and non-metallic
  • Washable and reusable
  • Long service life

Fabrication & Installation

  • Tiles can be cut and shaped as required
  • Can be bonded or welded using:
    • RTV Silicone
    • M-Seal
  • Custom sizes and layouts available

Typical Applications

  • Fluidising boards
  • Powder coating plants
  • Silo and hopper aeration
  • Pneumatic conveying systems
  • Food and pharmaceutical powder handling
  • Cement, fertilizer, and mineral processing

INDUSTRY-SPECIFIC APPLICATION VERSIONS

POLYPOR™ Sintered Porous Plastic Filter Sheets & Fluidised Tiles

By BLINEX FILTER-COAT PVT LTD

Cement & Bulk Material Handling Industry

Industry Challenges

  • Poor powder flow and arching in silos
  • High energy consumption in conveying
  • Dust generation and uneven aeration
  • Wear and corrosion of metal aeration plates

POLYPOR™ Solution

POLYPOR™ sintered porous plastic fluidised tiles and sheets provide uniform air distribution for efficient powder fluidisation and conveying in cement and bulk solids handling.

Key Benefits

  • Uniform fluidisation without channeling
  • Reduced blower pressure and energy consumption
  • No corrosion or scaling
  • Lightweight, impact-resistant construction
  • Long service life compared to metal plates

Typical Applications

  • Cement silo aeration floors
  • Fluidising boards for fly ash and clinker
  • Pneumatic mechanical conveying systems
  • Rail wagon and truck hopper unloading
  • Fertilizer and mineral powder handling

Pharmaceutical & Life Sciences Industry

Industry Challenges

  • Requirement for clean, inert, and contamination-free materials
  • Consistent powder flow for API and excipient handling
  • Compatibility with cleanroom and GMP environments

POLYPOR™ Solution

POLYPOR™ porous plastic sheets and fluidised tiles manufactured from high-purity, FDA-approved polymers ensure controlled airflow, cleanliness, and repeatable performance.

Key Benefits

  • Made from FDA-compliant polymer grades
  • Non-shedding, non-metallic, and corrosion-free
  • Uniform air distribution for consistent powder movement
  • Easy to clean and sterilize
  • Suitable for gravity or pressure-assisted systems

Typical Applications

  • Fluidised beds for powder processing
  • Bulk drug and excipient handling
  • Tablet coating and mixing systems
  • Air pads for intermediate bulk containers (IBCs)
  • Filtration and membrane support media

Food Processing Industry

Industry Challenges

  • Hygiene and food safety compliance
  • Smooth handling of flour, grains, sugar, and starch
  • Avoiding contamination, rust, and moisture retention

POLYPOR™ Solution

POLYPOR™ sintered porous plastic fluidised tiles and filter sheets offer food-grade material handling with gentle, uniform air flow.

Key Benefits

  • Food-safe polymer construction
  • No rust, corrosion, or metal contamination
  • Smooth, uniform air distribution
  • Reduced dust and product damage
  • Easy cleaning and maintenance

Typical Applications

  • Flour and grain conveying
  • Sugar and starch handling
  • Food powder aeration and fluidisation
  • Silo discharge systems
  • Packaging line air conveyors

BLINEX FILTER – COAT PVT. LTD.

POLYPOR™ – Sintered Porous Plastic Filters
TEFCOT™ – P.T.F.E / Fluoropolymer Coatings
“50 Years of Global Trust”

📍 Address: BLINEX FILTER – COAT PVT. LTD.
A-3, Nand Bhuvan Industrial Estate, Mahakali Caves Road, Andheri (East), Mumbai – 400 093, India

📩 Contact Us for Custom Orders & Inquiries

👤 KIRTAN DHAMI
(Director – Technical & Exports)

📞 Mobile: +91 98920 60191

📧 Email: info@blinexindia.com | kirtandhami@gmail.com

🌐 Website: www.blinexindia.com

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